REMOVING AND INSTALLING/REPLACING ALL VALVES (N52K)
Special tools required:
Necessary preliminary tasks:
If the valves are to be reused, they must be placed in neat order in special tool 11 4 480.
Fig. 209: Upper Spring Plate, Valve Tapers And Spring
Assemble engine.
Check function of DME; if necessary, readjust uniform mixture distribution.
REPLACING ALL VALVE STEM SEALS (N52K)
Special tools required:
Necessary preliminary tasks:
Firmly press special tool 11 1 480 onto old valve stem seals.
Detach valve stem seal from valve stem by turning and simultaneously pulling special tool 11 1 480.
Installation:
Insert all valves.
Fig. 210: Special Tool (11 1 480)
NOTE: For use on the N52K engine, special tool 11 6 380 must be remachined according to the picture with a 10 mm dia. drill bit to a depth of B = approx. 23 mm.
This modification has already been taken into account for reordering.
Fig. 211: Special Tool (11 6 380) With Dimensions
IMPORTANT: Different diameters at valve stem.
All valve stem seals are color-coded.
For 5 mm dia. valves, the valve stem seal is marked red or brown.
For 6 mm dia. valves, the valve stem seal is marked green or light green.
Fig. 212: Valve Stem Seals Color-Coded, Green(Grun), and Red(Rot)
Installation:
Fit the mounting sleeves (plastic sleeves) contained in the delivery specification on the valve stem end.
Lubricate mounting sleeve.
Press on valve stem seal by hand with special tool 11 6 380 as far as it will go.
Fig. 213: Special Tool (11 6 380)
Assemble engine.
REPLACING ALL VALVE SPRINGS (N52K)
Special tools required:
Necessary preliminary tasks:
Place cylinder head on special tool 11 9 000.
Press down inlet valves with special tool 11 9 017.
Press down exhaust valves with special tool 11 0 346.
Fig. 214: Special Tool (11 9 017) And (11 9 000)
Remove valve cotters with a magnet.
Remove valve spring with spring plates.
If the individual components are to be reused, they must be placed in neat order in special tool 11 4 480.
Fig. 215: Removing Valve Cotters With Magnet
IMPORTANT: Incorrect installation possible.
Incorrect installation will result in valve spring breakage.
Risk of mixing up the valve springs for the inlet and exhaust valves.
The valve spring is color-coded (1) at the lower end.
Install the valve spring so that the larger diameter points to the lower spring plate.
Fig. 216: Valve Spring Color-Coded
Arrangement:
Fig. 217: Upper Spring Plate, Valve Tapers And Spring
Assemble engine.
Check function of DME; if necessary, readjust uniform mixture distribution.