Special tools required:
Necessary preliminary tasks:
If necessary, move eccentric shaft (1) on twin surface to minimum lift (2).
Fig. 218: Eccentric Shaft
NOTE: All bearing caps (1 and 2) of eccentric shaft are marked with numbers from 1 to 6 (1 for 1st cylinder to 6 for 6th cylinder).
Bearing cap 6 (1) is provided with a stop.
Release screws on bearing cap 6 (1).
Release screws on bearing caps 1 to 5 (2).
Set all bearing caps down in special tool 11 4 481 in a tidy and orderly fashion.
Remove eccentric shaft with gentle tilting and turning movements.
Fig. 219: Bearing Caps
IMPORTANT: Screw is not magnetic and must be secured against falling down.
Release screw.
Remove magnet wheel (1).
Fig. 220: Magnet Wheel
IMPORTANT: Magnet wheel (1) is highly magnetic and must be protected against metal filings/borings.
After removing, place magnet wheel (1) in a plastic bag (2) with a seal.
Fig. 221: Magnet Wheel And Plastic Bag
IMPORTANT: Needle bearing (1) can break very easily.
Carefully pull needle bearing (1) apart at point of separation.
Remove all needle bearings (1) from eccentric shaft.
Fig. 222: Removing Needle Bearings From Eccentric Shaft
Install bearing shells (1) as pictured.
NOTE: Always replace bearing shells (1) and needle bearings together.
Fig. 223: Bearing Shells
Install bearing shell (1) with tip facing down (see arrow) in cylinder head.
Install bearing shell (2) with tip facing up in bearing cap.
Fig. 224: Bearing Shells
NOTE: All bearing caps (1 and 2) of eccentric shaft are marked with numbers from 1 to 6 (1 for 1st cylinder to 6 for 6th cylinder).
Bearing cap 6 (1) is provided with a stop.
Insert eccentric shaft.
Adjust eccentric shaft on dihedron to minimum stroke.
Fit all bearing caps (1 and 2).
Insert all screws.
Tightening torque: 11 12 7AZ.
Fig. 225: Bearing Caps
Assemble engine.