BMW X5 Owners & Service Manuals

BMW X5: Rear Trim Panel

REPLACING OUTER TAIL PANEL SECTION

Read contents of Body, General. Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Spot-weld bonding is used on this vehicle. Observe specific procedure.

Use only approved spot-welding apparatus for repairs! Following new body parts are required:

  1. Rear trim

Rear Trim Panel
Fig. 152: Identifying Rear Trim

Open weld joints (1).

Open brazed joints (2).

Rear Trim Panel
Fig. 153: Identifying Open Brazed Joints

Carry over the work step shown symmetrically to the other side of the vehicle.

Open weld joints in areas (1).

Open adhesive bonds in areas (2).

Remove rear trim.

Installation:

Replace glued connection in areas (2) with plug welding.

Adjust rear lid lower section to fit before welding.

Rear Trim Panel
Fig. 154: Identifying Open Adhesive Bonds Areas

REPLACING OUTER AND INNER TAIL PANEL SECTIONS

Read contents of Body, General. See 41 0 CONTENTS OF BODY, GENERAL.

Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Spot-weld bonding is used on this vehicle. Observe specific procedure.

Use only approved spot-welding apparatus for repairs! Following new body parts are required:

  1. Rear trim
  2. Rear trim, inner

Rear Trim Panel
Fig. 155: Identifying Rear And Inner Trim

Open weld joints in areas (1).

Open brazed joints in areas (2).

Rear Trim Panel
Fig. 156: Identifying Open Brazed Joints

Carry over the work step shown symmetrically to the other side of the vehicle.

Open weld joints in areas (1).

Open adhesive bonds in areas (2).

Remove rear trim.

Installation:

Replace glued connection in areas (2) with plug welding.

Rear Trim Panel
Fig. 157: Identifying Open Adhesive Bonds Areas

Carry over the work step shown symmetrically to the other side of the vehicle.

Open weld joints in areas (1).

Rear Trim Panel
Fig. 158: Identifying Open Weld Joints Area

Carry over the work step shown symmetrically to the other side of the vehicle.

Open weld joints in areas (1).

Rear Trim Panel
Fig. 159: Identifying Open Weld Joints Area

Carry over the work step shown symmetrically to the other side of the vehicle.

Open weld joints in areas (1).

Rear Trim Panel
Fig. 160: Identifying Open Weld Joints Area

Installation:

Insert inner rear trim (1) at an angle and bring into position.

Adjust lower rear lid section to fit before welding new parts.

Rear Trim Panel
Fig. 161: Identifying Inner Rear Trim

READ NEXT:

 Side Panels

 Replacing Complete Rear Left Wheel Arch (Rear Left Side Panel Removed)

Read contents of Body, General. Spot-weld bonding is used on this vehicle. Observe specific procedure. Remove or cover those vehicle components in the repair area which are susceptible to heat or d

 Replacing Rear Left Outer Wheel Arch Section (Rear Left Side Panel Removed)

Read contents of Body, General. Spot-weld bonding is used on this vehicle. Observe specific procedure. Remove or cover those vehicle components in the repair area which are susceptible to heat or du

SEE MORE:

 Removing And Installing/Replacing Rear Left Or Right Shock Absorber

NOTE: Read and comply with Information on replacing shock absorbers. Version with Vertical Dynamics Management: IMPORTANT: Handle the spring strut with care so as to avoid damaging the control unit (1) and control valve (2). Fig. 112: Identifying Control Unit And Control Valve Necessary prelimina

 Intake Manifold

REMOVING AND INSTALLING INTAKE AIR MANIFOLD (N62) Remove acoustic cover. To remove, unfasten screws. Raise acoustic cover and remove towards front. Remove design cover, if equipped. Remove center of bulkhead. Remove intake hose. Remove injection pipe. On rear side of manifold, unlock and disco

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