(cylinder bank 1 to 4)
Necessary preliminary tasks:
Eccentric shafts from 2/2003:
NOTE: Eccentric shafts of cylinders 1 to 4 and 5 to 8 are identical parts.
IMPORTANT: Note installation direction of eccentric shafts.
Depending on the side on which the magnet wheel is fitted, the eccentric shafts are used for cylinders 1 to 4 or 5 to 8.
Incorrect assembly will result in engine damage.
Removal:
Removal of eccentric shaft is described separately from installation.
NOTE: The work steps are only described on one bearing position. The procedure is identical for the other bearing positions.
Carefully tilt bearing shell (1) to one side and simultaneously remove towards top.
Fig. 625: Tilting Bearing Shell
Lift out eccentric shaft (2).
Fig. 626: Identifying Eccentric Shaft
Removal of magnet wheel (if necessary):
NOTE: Carefully clamp eccentric shaft (1) as illustrated with protective jaws (2) in a vice.
Fig. 627: Identifying Eccentric Shaft Clamp And Protective Jaws
IMPORTANT: Danger of mix-up:
It is very easy to mix up left and right or front and rear on the eccentric shaft.
If necessary, mark the side on which the magnet wheel is fitted.
NOTE: Magnet wheel (1) is extremely magnetic.
After removal, place magnet wheel in a plastic bag to protect it against metal chips.
Release screw and remove magnet wheel (1).
Fig. 628: Identifying Magnet Wheel
IMPORTANT: Needle bearings (1) break off very easily when removed and installed.
Carefully press needle bearings (1) apart at split position only to such an extent that they can be removed from eccentric shaft.
Fig. 629: Pressing Needle Bearings
NOTE: If the needle-roller bearings are replaced, the bearing shells must be replaced as well.
Carefully press bearing shell (1) to one side and simultaneously remove towards top.
Fig. 630: Identifying Bearing Shell
Installation:
Installation of eccentric shaft is described separately from removal.
NOTE: Lubricate eccentric shaft at bearing positions.
Replace needle bearing (1).
IMPORTANT: Needle bearings break off very easily when installed.
Carefully press needle bearings (1) apart at split position only to such an extent that they can be fitted over eccentric shaft.
Fig. 631: Pressing Needle Bearings
Eccentric shafts from 2/2003:
NOTE: Eccentric shafts of cylinders 1 to 4 and 5 to 8 are identical parts.
IMPORTANT: Note installation direction of eccentric shafts.
Depending on the side on which the magnet wheel is fitted, the eccentric shafts are used for cylinders 1 to 4 or 5 to 8.
Incorrect assembly will result in engine damage.
Installation of magnet wheel:
NOTE: Carefully clamp eccentric shaft (1) as illustrated with protective jaws (2) in a vice.
Fig. 632: Identifying Eccentric Shaft Clamp And Protective Jaws
IMPORTANT: Incorrect assembly will result in engine damage.
Assemble eccentric shaft for cylinder bank 1 to 4:
The machined curvature (3) and the groove in the eccentric shaft must point forwards as illustrated.
The unmachined surface on the eccentric points to the right.
Secure magnet wheel (1) with lug in eccentric shaft groove.
IMPORTANT: Only install original antimagnetic screw (2).
Insert screw (2) and tighten down.
Tightening torque 11 37 1AZ.
Fig. 633: Identifying Magnet Wheel And Screw
NOTE: Replace bearing shells (1) of needle bearings.
IMPORTANT: Bearing shells (1) must be installed in such a way that ends of bearing shells (1) face each other as shown in illustration.
Fig. 634: Identifying Bearing Shells
Insert bearing shells (1) into bearing bracket so that it is secured in bore (2).
Fig. 635: Inserting Bearing Shells Into Bearing Bracket
Lubricate bearing shells (1) with engine oil.
Fig. 636: Identifying Bearing Shell
Cylinder bank 1 to 4:
IMPORTANT: The machined curvature (1) of the eccentric points inwards.
The magnet wheel (2) is at the rear.
Install eccentric shaft as shown in graphic.
Fig. 637: Installing Eccentric Shaft
Lubricate bearing shells (1) with engine oil.
Install bearing shells (1).
Fig. 638: Installing Bearing Shells
Bearing shells (1) must snap audibly into place.
Check correct position of bearing shells (1).
Fig. 639: Identifying Bearing Shells Position
Install right inlet camshaft.
Assemble engine.