BMW X5: Gap Dimensions, Body
The dimensions specified in this document are applicable at an object
temperature of 20ºC. The aim of
adjustment is to achieve a uniform join.
Symmetry of the gaps between left and right sides of the vehicle has top
priority.
The door gaps must not deviate between the front and rear gap by more than 1.0
mm.
No gap dimension are specified for components which cannot be adjusted.
Dimensions in mm
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Fig. 5: Identifying Gap Dimensions Of Body
- A-pilar
- Side wall, front
- Front lid
- Headlights
- Front lid
- Side wall, front
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Fig. 6: Identifying Gap Dimensions Of Body
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Fig. 7: Identifying Gap Dimensions Of Body
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Fig. 8: Identifying Gap Dimensions Of Body
- Cover, sill
Only on version with aluminum running board:
Dimension a = 7.0 +-0.6 mm
- Rear door
- Trim, wheel arch, rear
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Fig. 9: Identifying Rear Door Gap Dimensions Of Body
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Fig. 10: Identifying Trim, Wheel Arch And Rear Gap Dimensions Of Body
- Outer skin on roof
- Rear spoiler
- Rear lid, top
- Rear lid, bottom
- Rear side panel
- Rear lid, top/bottom
- Panel, bumper, rear
- Rear side panel
- Rear spoiler
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Fig. 11: Identifying Rear Side Panel Gap Dimensions Of Body
- Rear window
- Rear side panel
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Fig. 12: Identifying Rear Window Gap Dimensions Of Body
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IMPORTANT: Conform with safety precautions !
The bonding surfaces must be kept free of all types of dirt and
contamination. Avoid leaving fingerprints.
Cleanliness is the golden rule for all bond
1.0 Recommended tools and equipment
To carry out outer shell grinding work by hand or machine, you must use
the recommended tools
and equipment.
The work area can be cleaned with conventional ex
1.0 Airbags and restraint systems
On vehicles with airbags and restraint systems, observe the relevant
safety instructions.
During straightening work on the body, you will be exposed to the risk
SEE MORE:
Observe safety instructions for handling vehicle battery.
Before disconnecting battery:
Turn off the ignition and other electrical loads/consumers to prevent
sparking when reconnecting.
NOTE: If the ignition is not turned off when the battery is
disconnected, fault memories
may be set in some cont
Safety information
Warning
Due to system limits, individual functions can
malfunction during tow-starting/towing with the
Intelligent Safety systems activated. There is a
risk of accident. Switch all Intelligent Safety
systems off prior to tow-starting/towing.
Steptronic transmission:
transporting t