REMOVING AND INSTALLING/REPLACING ALL VALVES (N62) (CYLINDER HEAD REMOVED)
Preliminary tasks are described in DISASSEMBLING AND ASSEMBLING CYLINDER HEAD.
Remove valve springs.
Remove valve stem seals.
Remove valves from cylinder head.
Installation:
If necessary, check valve guide for wear.
If necessary, remachine valve seat.
IMPORTANT: Incorrect installation possible.
Valve springs of exhaust and inlet camshafts are different. Incorrect installation will result in engine damage.
NOTE: Valve springs for exhaust valves are approx. 4 mm longer.
Fig. 487: Identifying Valve Springs Of Inlet And Exhaust Valves
IMPORTANT: Incorrect installation possible.
Incorrect installation will result in valve spring breakage.
Color marking (1) is normally on lower end of valve spring.
Only the diameter is decisive for the correct installation of the valve springs.
Install valve spring so that larger diameter points to spring plate at bottom.
Fig. 488: Identifying Color Marking Of Valve Spring
Arrangement:
Fig. 489: Identifying Valve Stem Seal With Spring Plate And Top Plate Spring
REPLACING ALL VALVE STEM SEALS (N62)
Special tools required:
Preliminary tasks are described in DISASSEMBLING AND ASSEMBLING CYLINDER HEAD.
Press special tool 11 6 370 onto valve stem seal.
Withdraw valve stem seal by turning and simultaneously unscrewing special tool 11 6 370.
Fig. 490: Identifying Special Tool (11 6 370)
Installation:
Lubricate valve stem with oil and insert valve.
Fit special tool 11 1 380.
Coat new valve stem seal (1) with oil and install.
Fig. 491: Identifying Special Tool (11 1 380)
NOTE: For use on the N62 engine, special tool 11 6 380 must be remachined in accordance with the illustration with a 6.2 mm dia. drill bit to a depth of A = approx. 45 mm.
This modification has already been taken into account for reordering.
Fig. 492: Identifying Special Tool (11 6 380)
Press on valve stem seal with special tool 11 6 380 by hand as far as it will go.
Fig. 493: Identifying Special Tool (11 6 380)
REPLACING ALL VALVE SPRINGS (N62TU)
Special tools required:
(cylinder head removed)
Preliminary tasks are described in DISASSEMBLING AND ASSEMBLING CYLINDER HEAD.
Remove bearing bracket (1) with inlet camshaft and stow in special tool 11 9 470.
Fig. 494: Identifying Special Tool (11 9 470) And (11 9 473)
Remove exhaust camshaft.
Align special tool 11 0 346 in direction of valve shaft.
Fig. 495: Identifying Special Tool (11 0 346)
Press down valve spring on spring cap, top, and remove valve keys.
Fig. 496: Removing Valve Keys
IMPORTANT: Incorrect installation possible.
Incorrect installation will result in valve spring breakage.
The color coding (1) is normally located on the lower end of the valve spring.
Only the diameter is decisive for the correct installation of the valve springs.
Install valve spring so that larger diameter points to spring plate at bottom.
Fig. 497: Identifying Color Marking Of Valve Spring
Arrangement:
Fig. 498: Identifying Valve Stem Seal With Spring Plate And Top Plate Spring