BMW X5: Replacing Engine Carrier With Wheel Arch, Left
Read contents of Body, General.
The steel-aluminum mixed construction is used on the vehicle.
Observe specific procedure.
Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.
Use only approved spot-welding apparatus for repairs.
Place vehicle on straightening bench.
Following new body parts are required:
- Wheel arch, front
- Engine carrier
- Support, wheel arch
- Reinforcement, support carrier
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Fig. 28: Identifying Reinforcement, Support Carrier
Open weld joints in area (1).
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Fig. 29: Identifying Open Weld Joints Area
Mark severance cut in accordance with measurement a and cut support carrier.
Measurement a=50 mm before 20 mm dia. bore Open weld joints in area (1).
Installation:
Weld in reinforcement plate at severance cut.
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Fig. 30: Identifying Open Weld Joints Area
Open weld joints in area (1).
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Fig. 31: Identifying Open Weld Joints Area
Mark severance cut (1) in accordance with measurement a and cut engine carrier.
Measurement a=50 mm before 20 mm dia. bore Open weld joints in area (2).
Installation:
Weld in reinforcement plate at severance cut.
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Fig. 32: Identifying Open Weld Joints Area
Open weld joints in area (1).
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Fig. 33: Identifying Open Weld Joints Area
Drill out riveted joints in area (2).
Open adhesive joints in areas (2) and (3).
Installation:
Use 19 rivets (size 815) in area (1).
Use 4 rivets (size 815) in area (2).
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Fig. 34: Identifying Open Adhesive Joints Areas
Preparation of new part:
Mark engine carrier in accordance with severance cut on vehicle and cut.
IMPORTANT: Cut outer metal sheet only.
Do not cut through reinforcement (1).
Cut weld joints on both sides in areas (2).
Adjust new part to fit with straightening attachment or universal mount.
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Fig. 35: Identifying Cut Weld Joints On Both Sides Areas
Installation:
Adjust wheel arch support (1) to fit in conjunction with wheel arch (2).
Remove wheel arch (2).
Weld new part (1) in areas (3).
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Fig. 36: Identifying Wheel Arch Support And Wheel Arch
Installation:
Weld new parts in area (1).
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Fig. 37: Identifying Weld Parts Area
Installation:
Weld new parts in areas (1).
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Fig. 38: Identifying Weld Parts Area
READ NEXT:
Replacing Left Engine Carrier (Partial Replacement Before Front
Axle)
Read contents of Body, General.
Remove or cover those vehicle components in the repair area which are
susceptible to heat or dust.
Use only approved spot-welding apparatus for repairs.
Place vehic
Side Member Cover
Read contents of Body, General.
Spot-weld bonding is used on this vehicle. Observe specific procedure.
Remove or cover those vehicle components in the repair area which are
susceptible to heat or d
Replacing Cover For Longitudinal Member With Left Door Pillar
(Partial Replacement B - Pillar)
Read contents of Body, General.
Spot-weld bonding is used on this vehicle. Observe specific procedure.
Remove or cover those vehicle components in the repair area which are
susceptible to heat or du
SEE MORE:
Cardboard Box
Minimum set: Measuring and testing equipment
Note: As storage location "Y3" for MINI V-adapter leads (with launch of R56)
SI number: 2 09 06 313
Order number: 00 0 110
Cardboard box
Fig. 13: Identifying Cardboard Box (00 0 110)
CARDBOARD BOX (SET) FOR CABLE CABINET
Note: For storing adapter cables
Removing And Installing/Replacing Rear Differential
Special tools required:
33 5 120
33 5 122
33 5 125
33 5 200
33 5 206
WARNING: Danger of injury!
Rear differential must be lashed with tightening strap 33 5 206 to prevent
it falling out when the output shafts are forced off.
Necessary preliminary tasks:
Remove propeller shaft on rear differ
