BMW X5: Side Member Cover
Read contents of Body, General.
Spot-weld bonding is used on this vehicle. Observe specific procedure.
Remove or cover those vehicle components in the repair area which are
susceptible to heat or dust.
Use only approved spot-welding apparatus for repairs!
Following new body parts are required:
- B-pillar with entrance
- Shaped part, entrance, outer (not shown)
.png)
Fig. 41: Identifying B-Pillar With Entrance
.png)
Fig. 42: Identifying B-Pillar With Entrance
Mark severance cuts in accordance with specified measurements and cut.
IMPORTANT: Cut outer plate only for following severance cuts.
Measurement a = approx. 50 mm behind hole dia. 25 mm.
Measurement b = approx. 250 mm before hole dia. 20 mm.
Open weld joints in areas (1) and (2).
Open adhesive bonds in areas (3). Open one welding spot in each case.
Installation:
Mark new part in accordance with severance cuts on vehicle and cut.
Apply window glass adhesive to cavity acoustic baffle (4).
Apply adhesive in areas (3). Welding spots omitted in areas (3).
Weld in reinforcing panels at all severance cuts.
Bond and rivet new part in area (2).
Use Hemlock 813 blind rivet (sourcing reference: BMW Parts Service picture board
- Aluminum and
steel/bonding and welding).
Double number of rivets with respect to welding spots in area (2).
READ NEXT:
Read contents of Body, General.
Spot-weld bonding is used on this vehicle. Observe specific procedure.
Remove or cover those vehicle components in the repair area which are
susceptible to heat or du
Read contents of Body, General.
Remove or cover those vehicle components in the repair area which are
susceptible to heat or dust.
Use only approved spot-welding apparatus for repairs.
Place vehicl
Read contents of Body, General.
The steel-aluminum mixed construction is used on the vehicle.
Observe specific procedure.
Remove or cover those vehicle components in the repair area which are
susce
SEE MORE:
Special tools required:
11 2 001
11 2 002
11 2 003
11 2 007
Necessary preliminary tasks:
Remove lower timing case cover.
Remove timing chain (1).
Remove timing chain (5).
Release screws (7).
Remove guide rails (3 and 6).
Remove tensioning rails (2 and 4).
Installation:
Maintain tension o
REPLACING A BRAKE PAD SENSOR (FRONT)
IMPORTANT: The brake pad wear sensor must be replaced once it has been
removed (brake pad wear sensor loses its retention capability in the brake pad).
If a brake lining sensor that has already been ground has to be replaced even
though the minimum brake lining