Special tools required:
NOTE: If a tire sealant has been used, replace the wheel electronics.
When a tire has been removed, do not clean the rim with installed wheel electronics with high-pressure cleaning equipment.
Do not treat wheel electronics with solvents, cleaning agents etc. If dirty, wipe with a clean cloth only.
Do not clean wheel electronics with compressed air.
IMPORTANT: If the wheel electronics have been removed, the complete valve must be replaced.
Necessary preliminary tasks:
Labelling of wheel electronics
Fig. 12: Labelling Of Wheel Electronics
Removing wheel electronics
Release Torx socket crew (1) and remove wheel electronics (2).
Fig. 13: Identifying Torx Socket Crew And Wheel Electronics
Release union nut with special tool 00 2 190 ; if necessary, grip valve insert (1) at cylindrical section of ball head.
Remove valve insert from rim.
Fig. 14: Identifying Special Tool (00 2 190)
Remove washer (1).
Fig. 15: Identifying Washer
Installing wheel electronics
Insert new Torx socket screw (1) in wheel electronics (2) and secure firmly.
Twist new valve insert (3) by hand approx. 3 turns onto screw (1).
NOTE: Do not tighten screw; wheel electronics and valve insert must be loosely joined together.
Fig. 16: Identifying Torx Socket Crew And Wheel El
Insert valve insert with wheel electronics into cleaned valve bore.
Here the radial bore (1) for gripping on the circumference of the valve insert ball head must point outwards.
Fig. 17: Identifying Radial Bore
Insert the brace (1) supplied with the valve into the valve insert bore.
Fit new washer and screw on new union nut (2) by hand as far as it will go.
Tighten down union nut (2) while using brace (1) to prevent valve insert from turning.
Installation:
Tightening torque 36 11 1AZ.
IMPORTANT: The screw connection must be tightened to the specified torque in one go! Do not under any circumstances retighten the screw connection! Remove brace, otherwise it may damage the tire.
Fig. 18: Identifying Brace And Union Nut
Press wheel electronics gently into well base and tighten Torx socket screw (1).
Installation:
Tightening torque 36 11 2AZ.
IMPORTANT: The screw connection must be tightened to the specified torque in one go! Do not under any circumstances retighten the screw connection!
Fig. 19: Identifying Torx Socket Screw