Special tools required:
IMPORTANT: After completion of work, check transmission oil level.
Use only the approved transmission fluid.
Failure to comply with this requirement will result in serious damage to the automatic transmission!
WARNING: Danger to life! Mount securing fixture for vehicle on lifting platform to prevent the vehicle from slipping off or tilting down.
Necessary preliminary tasks:
Important notes on installation are described in this work step.
Unfasten nut.
Disconnect cable (1).
Installation:
Fig. 6: Identifying Cable And Holder
Unfasten screws (1 and 2).
Tightening torque. Release lines (3) from retaining clips.
Fig. 7: Identifying Screws, Lines And Retaining Clips
Release screw (1).
Detach oil line (2) from front axle.
Fig. 8: Identifying Screw And Oil Line
Release screw (1).
Disconnect hydraulic lines (2) to transmission fluid cooler.
Installation:
Replace sealing rings.
Fig. 9: Identifying Screw And Hydraulic Lines
These tasks are described in NOTES ON MECHATRONICS.
(Important: Observe important note)
Fig. 10: Identifying Plug
Release screw (1) and remove crankshaft sensor.
Fig. 11: Identifying Screw And Crankshaft Sensor
Release cable box (1) from holder (2).
Fig. 12: Identifying Cable Box And Holder
Release connector (1) from holder and disconnect.
Fig. 13: Identifying Connector And Holder
Supporting transmission:
Support with special tools 23 4 050, 23 0 132 and 00 2 030.
Secure transmission with tensioning strap (1).
Tasks are described in TRANSMISSION BRACKET.
Fig. 14: Identifying Tensioning Strap And Special Tools (23 4 050, 23 0 132,
00 2 030)
Unlock and detach plugs (1) and (2).
Fig. 15: Identifying Plugs
Crank engine at vibration damper in direction of rotation until screw is visible in opening.
Release all screws of torque converter with special tool 24 1 110.
Crank engine further and release remaining 3 bolts.
Tightening torque.
Fig. 16: Identifying Screws
Prepare special tool (1) 24 4 161 (A) with shaped section (2) 24 4 165 side (A) to (A).
Fig. 17: Identifying Special Tool (24 4 161)
Insert special tool 24 4 160 into opening of transmission housing and tensions slightly with screw (1).
Raise by turning screw (2) and clamp down.
Then tighten down screw (1).
Fig. 18: Identifying Special Tool (24 4 160)
Release screws.
Tightening torque. Unflange transmission.
Fig. 19: Locating Screws
Installation:
Bore (1) in driving disk must be accessible from opening on engine oil pan.
Fig. 20: Identifying Bore
Check that dowel sleeves are correctly seated.
Replace damaged dowel sleeves.
Fig. 21: Identifying Dowel Sleeves
Installation:
Rotate torque converter until bore in torque converter is flush with bore in driving disk.
Flange automatic transmission to engine.