BMW X5: Replacing Output Flange On Transfer Box At Rear (ATC 700)
IMPORTANT: After completing work, check gear oil level, see
Replenishing /Changing
Transfer Case Oil (ATC 700) and top up if necessary.
Use only the approved gear oil in this transfer box.
NOTE:
- Operations for removing output flange are identical to replacing
radial
shaft seal.
Installation:
- Thickness of new shim must be determined before output flange is
installed
Determine and note down measurement A of output flange (previous and new).
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Fig. 16: Checking Measurement A
Determine and note down measurement B of output flange (previous and new).
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Fig. 17: Checking Measurement B
Determine measurement C, thickness of shim.
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Fig. 18: Checking Measurement C
Installation:
Calculate thickness of new shim:
- Add measurement A of output flange (previous) and measurement C of shim
(previous)
Then subtract measurement B (previous) from result A+C (previous)
- Subtract measurement B from measurement A of output flange (new)
- Then subtract result of step 2 from result of step 1.
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Special tools required:
23 0 490
27 1 460 DRIFT
IMPORTANT: After completing work, check gear oil level, see
Replenishing /Changing
Transfer Case Oil (ATC 700) and top up if necessary.
Use only a
Special tools required:
23 0 490
27 1 470 DRIFT
IMPORTANT: After completion of work, check transmission oil level. See
Replenishing /Changing Transfer Case Oil (ATC 700).
Use only the approved g
SEE MORE:
Special tools required:
31 4 151
31 4 152
31 4 153
IMPORTANT: For reasons of driving dynamics, the rubber mounts may only
be replaced in
pairs (refers to left and right control arms)!
Necessary preliminary tasks:
Check ball joint of both control arms while installed, replace lower
control
(cylinder bank 5 to 8)
NOTE: To remove the exhaust manifolds, the engine must be secured in
the
installation position with the special tool and then the front axle bracket
lowered.
Remove left exhaust manifold.
After removing exhaust manifolds:
Reinstall front axle bracket provisionally and remove