Special tools required:
IMPORTANT: After completing work, check gear oil level, see Replenishing /Changing Transfer Case Oil (ATC 700) and top up if necessary.
Use only approved gear oil in this transfer box.
Necessary preliminary tasks:
Drive a hole into radial shaft seal (1) using a centre punch (2).
IMPORTANT: Do not use a drill as drillings may result in transmission malfunction.
.png)
Fig. 19: Identifying Radial Shaft Seal And Centre Punch
Screw in special tool 23 0 490.
Drive out radial shaft seal (1) with impact weight (2).
.png)
Fig. 20: Identifying Radial Shaft Seal And Impact Weight With Special Tools
Drive in radial shaft seal with special tool 27 1 460.
.png)
Fig. 21: Identifying Radial Shaft Seal With Special Tool (27 1 460)
Add final details to vehicle.
Check oil level.
Check transmission for leaks.
REPLACING RADIAL SHAFT SEAL FOR OUTPUT FLANGE (ATC 700)
Special tools required:
IMPORTANT: After completing work, check gear oil level and top up if necessary.
Use only approved gear oil See Replenishing /Changing Transfer Case Oil (ATC 700)in this transfer box.
Necessary preliminary tasks:
Release retaining ring (1).
.png)
Fig. 22: Identifying Retaining Ring
Installation:
Replace O-ring in output flange.
Check that O-ring is in correct position.
.png)
Fig. 23: Identifying O-Ring In Output Flange
IMPORTANT: The propeller shaft may move when the output flange is pushed on. The retaining ring can thus no longer be fitted.
Installation:
.png)
Fig. 24: Pressing Output Flange Downwards Or Output Shaft Upwards
Drive a hole into radial shaft seal (1) using a centre punch (2).
IMPORTANT: Do not use a drill as drillings may result in transmission malfunction.
.png)
Fig. 25: Identifying Radial Shaft Seal And Centre Punch
Screw in special tool 23 0 490.
Drive out radial shaft seal (1) with impact weight (2).
.png)
Fig. 26: Identifying Radial Shaft Seal And Impact Weight With Special Tool
(23 0 490)
Drive in radial shaft seal with special tool 27 1 480 DRIFT.
.png)
Fig. 27: Identifying Radial Shaft Seal With Special Tool
Add final details to vehicle.
Check oil level.
Check transmission for leaks.
Replacing Radial Shaft Seal For Front Axle Output (ATC 700)
Measurement Stand With Clamp
Ambient air package