Special tools required:
WARNING: Danger of poisoning if oil is ingested/absorbed through the skin!
Risk of injury if oil comes into contact with eyes and skin!
IMPORTANT: Adhere to the utmost cleanliness. Do not allow any dirt to enter the hydraulic system.
NOTE: In a warranty case you must always provide a fault memory printout, even where there is no fault memory entry, with the defective part. In addition, the valve block openings must be sealed with the protective caps (of the new part).
Necessary preliminary tasks:
Removing valve block:
Disconnect plug connections (1) and expose wiring harness up to valve block.
Fig. 78: Identifying Plug Connections
Release screw pins (1), open holder and suspend hydraulic lines to one side.
Fig. 79: Identifying Screw Pins
Open holder (1) and remove control lines to rear axle oscillating motor.
Fig. 80: Identifying Control Lines And Holder
IMPORTANT: Hydraulic line and connection on valve block must be fitted with suitable sealing plugs immediately after removal!
Release hollow nuts of control lines (1, 2) to front axle oscillating motor with special tool 37 1 151.
Release hollow nuts of control lines (3, 4) to rear axle oscillating motor with special tool 37 1 151.
Release hollow nut of pressure line (5) with special tool 13 5 020.
Release hollow nut of return line (6) with special tool 37 1 152.
Fig. 81: Identifying Hollow Nut Of Return Line
Unclip wiring harness (1).
Release nuts (2) and remove valve block.
Fig. 82: Identifying Wiring Harness And Nuts
Installing valve block:
Replace self-locking nuts.
Mount valve block with nuts (2) on body.
Tightening torque 37 14 10AZ.
Secure wiring harness (1) to valve block holder.
Fig. 83: Identifying Wiring Harness And Nuts
IMPORTANT: When assembling, make sure that only the sealing plugs of the line to be fitted are removed.
Do not damage sealing surfaces of hydraulic lines.
NOTE: Make sure hydraulic lines are laid without tension and with sufficient spacing to adjoining components.
Installation sequence for hydraulic lines:
Fig. 84: Identifying Hollow Nut Of Return Line
Check seating and position of line holder (1), correct if necessary.
Fig. 85: Identifying Line Holder
Replace screw pins (1).
Insert hydraulic lines in holder and seal holder with screw pins (1).
Tightening torque 35 N.m.
Fig. 86: Identifying Screw Pins
Insert control lines in holder (1) and seal holder.
NOTE: Replace damaged holder.
Fig. 87: Identifying Control Lines And Holder
Connect plug connections (1) and lay wiring harness up to valve block.
Fig. 88: Identifying Plug Connections
After installation: